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Identifying and Prioritizing Essential Data Attributes for Discrete Event Simulation-Based Digital Twins: Implications for Manufacturing Optimization
Division of Industrial Engineering and Management, Uppsala University, Sweden.
Division of Industrial Engineering and Management, Uppsala University, Sweden.
Department of Product Realization, School of Innovation, Design and Engineering, Mälardalen University, Eskilstuna, Sweden ; Alfa Laval Technologies AB, Lund, Sweden.
University of Skövde, School of Engineering Science. University of Skövde, Virtual Engineering Research Environment. Division of Industrial Engineering and Management, Uppsala University, Sweden. (Virtual Production Development (VPD))ORCID iD: 0000-0001-5530-3517
2025 (English)In: Procedia CIRP, E-ISSN 2212-8271, Vol. 134, p. 591-596Article in journal (Refereed) Published
Abstract [en]

The rise of Digital Twin (DT) and Discrete Event Simulation (DES) technologies in manufacturing underscores the critical importance of accurate data. Without key data attributes, DT models become unreliable for system optimization and decision-making support. Through a case study, this research contributes to the knowledge domain by identifying essential data attributes for effective DES-based DT implementation and categorizing them according to their availability and relevance to various optimization objectives. To achieve this, a mixed method approach was employed, combining a literature review, semi-structured interviews, and consultations with industrial practitioners, including simulation specialists, manufacturing execution system experts, and shop floor managers. The study’s findings reveal significant data gaps when using DES-based DT in the manufacturing sector and, through Quality Function Deployment (QFD) analysis, provide industry practitioners with actionable insights for prioritizing data collection efforts. Ultimately, this research facilitates data-driven decision-making in large-scale manufacturing environments by offering a structured framework for identifying key data attributes necessary to enhance DES-based DT.

Place, publisher, year, edition, pages
Elsevier, 2025. Vol. 134, p. 591-596
Keywords [en]
Digital Twin, Discrete Event Simulation, Manufacturing Execution System, Input Data, Quality Function Deployment
National Category
Production Engineering, Human Work Science and Ergonomics
Research subject
Virtual Production Development (VPD)
Identifiers
URN: urn:nbn:se:his:diva-25475DOI: 10.1016/j.procir.2025.02.162Scopus ID: 2-s2.0-105009406872OAI: oai:DiVA.org:his-25475DiVA, id: diva2:1983255
Conference
58th CIRP Conference on Manufacturing Systems 2025, Next Generation of Manufacturing Systems, University of Twente, The Netherlands, 13 - 16 April 2025
Funder
Knowledge Foundation
Note

CC BY 4.0

Corresponding author: adrian.sanchez.de.ocana@mdu.se

This research work has been partially funded by the Knowledge Foundation within the framework of the INDTECH Research School, participating companies, and Mälardalens University.

Alt. ScopusID: 105009406872

Available from: 2025-07-10 Created: 2025-07-10 Last updated: 2025-11-07Bibliographically approved

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Fathi, Masood

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