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Smart process planning of crankshaft machining through multiple objectives optimization
University of Skövde, School of Engineering Science. University of Skövde, Virtual Engineering Research Environment. Division of Industrial Engineering and Management, Uppsala University, Sweden. (Virtual Production Development (VPD))ORCID iD: 0000-0001-7534-0382
University of Skövde, School of Engineering Science. University of Skövde, Virtual Engineering Research Environment. (Virtual Manufacturing Processes (VMP) ; Virtual Production Development (VPD))ORCID iD: 0000-0003-1781-2753
University of Skövde, School of Engineering Science. University of Skövde, Virtual Engineering Research Environment. (Virtual Manufacturing Processes (VMP))ORCID iD: 0000-0001-9331-7354
University of Skövde, School of Engineering Science. University of Skövde, Virtual Engineering Research Environment. Division of Industrial Engineering and Management, Uppsala University, Sweden. (Virtual Production Development (VPD))ORCID iD: 0000-0003-0111-1776
2025 (English)In: Procedia CIRP, E-ISSN 2212-8271, Vol. 134, p. 241-246Article in journal (Refereed) Published
Abstract [en]

The formulation and selection of parameters and sequences in crankshaft production present challenges that are both demanding and time-intensive. This study introduces an innovative approach to intelligent process planning in crankshaft machining lines using multi-turret machines. Emphasis is placed on automating process planning through multi-objective optimization of critical decisions such as process parameters, operation sequencing, and tool positioning on turret magazines. The principal objectives addressed include minimizing machining and non-machining time, reducing costs by optimizing tool life, and enhancing product quality through optimal surface roughness. By automating these decision points, the proposed framework reduces manual intervention and aligns with Industry 4.0 goals for adaptive, data-driven manufacturing. Additionally, we discuss the potential future incorporation of artificial intelligence agents to dynamically refine parameters and enable adaptive planning.

Place, publisher, year, edition, pages
Elsevier, 2025. Vol. 134, p. 241-246
Keywords [en]
Industry 4.0, multi-objective optimizaiton, machining, smart process planning
National Category
Production Engineering, Human Work Science and Ergonomics Manufacturing, Surface and Joining Technology
Research subject
Virtual Production Development (VPD); Virtual Manufacturing Processes (VMP); VF-KDO
Identifiers
URN: urn:nbn:se:his:diva-25472DOI: 10.1016/j.procir.2025.03.018Scopus ID: 2-s2.0-105009400889OAI: oai:DiVA.org:his-25472DiVA, id: diva2:1983232
Conference
58th CIRP Conference on Manufacturing Systems 2025, Next Generation of Manufacturing Systems, University of Twente, The Netherlands, 13 - 16 April 2025
Part of project
Virtual factories with knowledge-driven optimization (VF-KDO), Knowledge Foundation
Funder
Knowledge Foundation
Note

CC BY-NC-ND

Corresponding author:

Tel.: +46-18-4710000. E-mail address: kaveh.amouzgar@angstrom.uu.se

This work was funded by the Knowledge Foundation, Sweden, through the Profile project, Virtual Factories Knowledge-Driven Optimisation (VF-KDO). Dr. Tobias Andersson is acknowledged for developing the tool wear FEM simulation.

Alt. ScopusID: 105009400889

Available from: 2025-07-10 Created: 2025-07-10 Last updated: 2026-05-21Bibliographically approved

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Amouzgar, KavehWang, WeiEynian, MahdiNg, Amos H. C.

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Production Engineering, Human Work Science and ErgonomicsManufacturing, Surface and Joining Technology

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