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Bridging the Industrial Energy Efficiency Gap: A Case Study of Targeting Energy Waste in Industrial Manufacturing
Division of Industrial Engineering & Management, Department of Civil and Industrial Engineering, Uppsala University, Sweden ; Global Industrial Development, Scania CV AB, Södertälje, Sweden.ORCID iD: 0000-0001-9747-5608
RISE Research Institutes of Sweden AB, Mölndal, Sweden.ORCID iD: 0000-0001-8694-4122
Department of Production Engineering, KTH Royal Institute of Technology, Stockholm, Sweden.ORCID iD: 0000-0003-0798-0753
University of Skövde, School of Engineering Science. University of Skövde, Virtual Engineering Research Environment. (User Centred Product Design (UCPD))ORCID iD: 0000-0002-7232-9353
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2026 (English)In: Energies, E-ISSN 1996-1073, Vol. 19, no 4, p. 1-27, article id 1058Article in journal (Refereed) Published
Abstract [en]

Improving energy efficiency in industrial manufacturing remains challenging despite substantial technical potential. This has resulted in a persistent energy efficiency gap, which is increasingly understood as a socio-technical issue driven by not only technology limitations but also organizational and informational barriers. This study investigates how energy waste is targeted in practice through an in-depth single case study of an automotive company. Fifteen energy efficiency measures (EEMs) were analyzed and classified by type of energy waste addressed, digital technologies applied, and organizational knowledge required. The results show that industrial efforts primarily focus on reducing idling energy losses, while fewer measures address more complex forms of energy waste, such as over-processing losses. Digital technologies are mainly applied and rolled out at lower maturity levels, emphasizing energy monitoring and visualization. Further, different types of organizational knowledge are associated with targeting energy waste: technical knowledge dominates isolated interventions, process knowledge supports standardized technology diffusion, and leadership knowledge is required for cross-functional coordination. The findings highlight that bridging the energy efficiency gap requires the alignment of technological solutions with organizational knowledge and routines. This study contributes empirical insights into how manufacturing companies can structure and prioritize energy efficiency efforts and provides a framework to support the implementation of energy efficiency measures in practice.

Place, publisher, year, edition, pages
MDPI, 2026. Vol. 19, no 4, p. 1-27, article id 1058
Keywords [en]
energy efficiency, energy waste, digitalization, organizational knowledge, energy management, manufacturing
National Category
Energy Systems
Research subject
User Centred Product Design
Identifiers
URN: urn:nbn:se:his:diva-26190DOI: 10.3390/en19041058ISI: 001700078600001Scopus ID: 2-s2.0-105031261838OAI: oai:DiVA.org:his-26190DiVA, id: diva2:2044090
Projects
Explainable and Learning Production and Logistics by Artificial Intelligence (EXPLAIN)
Funder
Vinnova, 2021-01289
Note

CC BY 4.0

Correspondence: efs01@kth.se [Erik Flores-García]

The authors would like to acknowledge the support of the Swedish Innovation Agency (VINNOVA) for funding this project (project number 2021-01289). This study is part of the Explainable and Learning Production and Logistics by Artificial Intelligence (EXPLAIN) project led by Uppsala University.

Available from: 2026-03-09 Created: 2026-03-09 Last updated: 2026-03-09Bibliographically approved

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Hanson, LarsAmouzgar, KavehUrenda Moris, Matías

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