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Intelligent disassembly scenario understanding for human behavior and intention recognition towards self-perception human-robot collaboration system
Department of Management, Economics and Industrial Engineering, Politecnico di Milano, Italy.
Wuhan University of Technology, School of Transportation and Logistics Engineering, Wuhan, China.
Beijing Institute of Technology, School of Mechanical engineering, Beijing, China.
Department of Management, Economics and Industrial Engineering, Politecnico di Milano, Italy.
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2025 (English)In: Journal of manufacturing systems, ISSN 0278-6125, E-ISSN 1878-6642, Vol. 83, p. 937-962Article in journal (Refereed) Published
Abstract [en]

The recycling of end-of-life (EOL) products poses significant challenges due to inefficient and unsafe disassembly processes. To address this, we propose a novel self-perception human-robot collaboration (HRC) system that enhances disassembly efficiency and safety through multi-modal human intention recognition. Our core methodological innovation lies in the real-time fusion of three key perception modules: action recognition using a Spatial-Temporal Graph Convolutional Network (ST-GCN), disassembly tool detection based on an enhanced YOLO algorithm, and facial angle recognition for operator awareness inference. A dedicated dataset for retired power battery disassembly was constructed to support this research, encompassing human skeletal data for action recognition, labeled images for tool detection, and facial expression detection. The proposed system was validated on a physical HRC disassembly platform. Experimental results demonstrate a marked improvement, with our integrated intention recognition method achieving an accuracy of approximately 85 %, significantly outperforming traditional single-modality approaches. Furthermore, the HRC disassembly operation was completed in 238 s, which is 60 s (or 20 %) faster than purely manual disassembly. This work provides a robust and efficient HRC disassembly framework for intelligent disassembly scenario understanding, contributing to advancing circular manufacturing. 

Place, publisher, year, edition, pages
Elsevier, 2025. Vol. 83, p. 937-962
Keywords [en]
Disassembly system, End-of-life product, Human robot collaboration, Intent recognition, ST-GCN algorithm, Behavioral research, Collaborative robots, Intelligent robots, Man machine systems, Pattern recognition, Convolutional networks, Disassembly systems, End-of-life products, Human-robot collaboration, Intention recognition, Network algorithms, Spatial temporals, Spatial-temporal graph convolutional network algorithm, Temporal graphs, Inference engines
National Category
Production Engineering, Human Work Science and Ergonomics Robotics and automation Computer Sciences
Research subject
Virtual Production Development (VPD)
Identifiers
URN: urn:nbn:se:his:diva-26015DOI: 10.1016/j.jmsy.2025.11.012Scopus ID: 2-s2.0-105021998747OAI: oai:DiVA.org:his-26015DiVA, id: diva2:2016930
Projects
European Lighthouse to Manifest Trustworthy and Green AI (ENFIELD)
Funder
EU, Horizon Europe, 101120657
Note

CC BY 4.0

© 2025 The Authors

Received 26 March 2025, Revised 6 November 2025, Accepted 12 November 2025, Available online 18 November 2025, Version of Record 18 November 2025.

Correspondence Address: J. Xiao; Department of Management, Economics and Industrial Engineering, Politecnico di Milano, Milan, Piazza Leonardo da Vinci 32, 20133, Italy; email: jinhua.xiao@polimi.it; CODEN: JMSYE

This work has been supported by the project “European Lighthouse to Manifest Trustworthy and Green AI” (ENFIELD) from the European Union’s Horizon Europe Research and Innovation Program under grant agreement No. 101120657.

Available from: 2025-11-27 Created: 2025-11-27 Last updated: 2025-12-01Bibliographically approved

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1213141516171815 of 27
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