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Publications (10 of 29) Show all publications
Wu, D., Ding, H., Cheng, Y., Li, H. J., Wang, W. & Sun, Q. (2026). Carbon tax, renewable portfolio Standards, or both?: Evaluating policy effectiveness in promoting renewable energy and reducing emissions. Environment, Development and Sustainability
Open this publication in new window or tab >>Carbon tax, renewable portfolio Standards, or both?: Evaluating policy effectiveness in promoting renewable energy and reducing emissions
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2026 (English)In: Environment, Development and Sustainability, ISSN 1387-585X, E-ISSN 1573-2975Article in journal (Refereed) Epub ahead of print
Abstract [en]

The transition to a low-carbon economy is a critical global challenge. However, the relative effectiveness of renewable portfolio standards (RPS) and carbon tax policies, particularly their potential synergistic effects, remains insufficiently understood. Clarifying this relationship is essential for designing effective policies that enhance renewable energy investment and reduce carbon emissions. We develop an optimization framework in which a monopolistic electricity supplier in China invests in a hybrid energy system of conventional and renewable power. We compare profit-maximizing strategies under four policy scenarios: no policy, a carbon tax, an RPS, and a mixed policy (carbon tax + RPS). The analysis examines how these policies shape production and pricing decisions, investment, emissions, consumer surplus, and social welfare. Three main findings emerge. First, both carbon tax and RPS policies significantly encourage renewable energy investment and reduce carbon emissions. Second, mixed policies consistently outperform single policies, demonstrating the highest potential for renewable energy development and carbon emission reduction. Third, social welfare effects under mixed policies vary depending on the carbon tax and renewable energy quota level, with the highest social welfare achieved under low and medium quotas. Importantly, renewable intermittency does not alter the relative ranking of policies, though consumer environmental awareness shifts investment thresholds. Based on these findings, three recommendations emerge: integrating carbon tax with RPS accelerates renewable deployment, phased emission reduction balances neutrality targets with electricity demand, and incentives linking green electricity with consumer awareness strengthen adoption. These results provide actionable policy guidance for China and offer broader insights for economies pursuing a sustainable low-carbon transition.

Place, publisher, year, edition, pages
Springer Nature, 2026
Keywords
Carbon emission, Carbon tax, Renewable energy investment, Renewable portfolio standards
National Category
Economics Energy Systems
Research subject
Virtual Production Development (VPD); Virtual Manufacturing Processes (VMP)
Identifiers
urn:nbn:se:his:diva-26128 (URN)10.1007/s10668-025-07203-2 (DOI)001664825900001 ()2-s2.0-105027910887 (Scopus ID)
Note

CC BY 4.0

© The Author(s) 2026

Published: 19 January 2026

Correspondence Address: Y. Cheng; Department of Materials and Production, Aalborg University, Aalborg, Fibigerstræde 16, 9220, Denmark; email: cy@mp.aau.dk; CODEN: EDSNB

Open access funding provided by Aalborg University

Available from: 2026-01-29 Created: 2026-01-29 Last updated: 2026-01-30Bibliographically approved
Jing, Q., Jamil, M. A., Jia, C., Ng, C., Wang, W., Zhu, L., . . . Xu, B. B. (2026). Levelized cost analysis of indirect evaporative cooling in a data centre. RSC Sustainability, 4(1), 328-342
Open this publication in new window or tab >>Levelized cost analysis of indirect evaporative cooling in a data centre
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2026 (English)In: RSC Sustainability, ISSN 2753-8125, Vol. 4, no 1, p. 328-342Article in journal (Refereed) Published
Abstract [en]

Given the eruption of AI technology, the cooling requirement in data centres has drawn significant attention due to the increasing demand for data processing and storage. Indirect evaporative cooling (IEC) is a cutting-edge cooling technology with huge advantages of energy economy and environmental friendliness compared with conventional mechanical vapour compression cooling systems. Herein, we perform a levelized cost analysis (LCA) to determine the economic performance and energy consumption of the traditional mechanical vapor compression (MVC) cooling system and a novel hybrid IEC + MVC cooling system in data centre applications. A data centre model is adopted and applied in various climate zones in 10 cities from 8 countries. The results showed that the hybrid IEC + MVC system presented energy savings in all the cities, especially in Riyadh, with an energy saving of 41.3 GWh for the year. Most cities showed cost saving with the hybrid system, with London and Madrid achieving cost savings of 52–53%. All the cities showed significant CO2 reduction with the hybrid system, especially in Riyadh (23 547 tons), Jeddah (18 740 tons), and Dubai (12 432 tons). This study sheds light on the cost analysis based on levelized cost analysis (LCA) for next-generation cooling technology for data centres.

Place, publisher, year, edition, pages
Royal Society of Chemistry, 2026
National Category
Energy Engineering
Research subject
Virtual Production Development (VPD); Virtual Manufacturing Processes (VMP)
Identifiers
urn:nbn:se:his:diva-26129 (URN)10.1039/d5su00696a (DOI)001618569600001 ()2-s2.0-105027519863 (Scopus ID)
Note

CC BY 3.0

This journal is © The Royal Society of Chemistry, 2026

Correspondence Address: M.W. Shahzad; School of Engineering, Physics and Mathematics, Faculty of Science and Environment, Northumbria University, Newcastle upon Tyne, NE1 8ST, United Kingdom; email: muhammad.w.shahzad@northumbria.ac.uk; B.B. Xu; School of Engineering, Physics and Mathematics, Faculty of Science and Environment, Northumbria University, Newcastle upon Tyne, NE1 8ST, United Kingdom; email: ben.xu@northumbria.ac.uk

B. B. X. is grateful for the support from the Engineering and Physical Sciences Research Council (EPSRC, UK) RiR grant-RIR18221018-1 and EU COST CA23155. W. W. appreciates the support from EU COST CA23157.

Available from: 2026-01-29 Created: 2026-01-29 Last updated: 2026-01-30Bibliographically approved
Qin, Q., Liu, Z., Zhong, R., Wang, X. V., Wang, L., Wiktorsson, M. & Wang, W. (2026). Robot digital twin systems in manufacturing: Technologies, applications, trends and challenges. Robotics and Computer-Integrated Manufacturing, 97(February 2026), Article ID 103103.
Open this publication in new window or tab >>Robot digital twin systems in manufacturing: Technologies, applications, trends and challenges
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2026 (English)In: Robotics and Computer-Integrated Manufacturing, ISSN 0736-5845, E-ISSN 1879-2537, Vol. 97, no February 2026, article id 103103Article, review/survey (Refereed) Published
Abstract [en]

The manufacturing industry is undergoing a profound transformation toward smart, digital, and flexible production systems under the Industry 4.0 framework. Within this paradigm, Digital Twin (DT) serves as a key enabler, bridging physical and digital domains to simulate, analyse, and optimise manufacturing operations. Concurrently, robotic systems, enhanced by smart sensor perception, Industrial Internet of Things connectivity, and adaptive control mechanisms, are increasingly deployed to handle complex and dynamic tasks. However, the evolving demands of the modern manufacturing industry require a high degree of flexibility and responsiveness, necessitating more intelligent solutions. The Robot Digital Twin (RDT) has emerged as a transformative approach, facilitating dynamic adaptation and continuous operational improvement. This review offers a comprehensive examination of the literature on RDT in manufacturing from both technology and application perspectives, aiming to provide insight for researchers and practitioners in Industry 4.0. The paper introduces a four-layer RDT system architecture and summarises how Industry 4.0 technologies, e.g., the Industrial Internet of Things, Cloud/Edge Computing, 5 G, Virtual Reality, Modelling and Simulation, and Artificial Intelligence, converge and influence the RDT system based on this architecture. Furthermore, the review covers domain-specific and system-level applications, such as assembly, machining, grasping, material handling, human-robot interaction, predictive maintenance, and additive manufacturing systems, with an analysis of their development status. Finally, the trends, practical challenges, and future research directions for RDT systems in manufacturing are summarised at different levels.

Place, publisher, year, edition, pages
Elsevier, 2026
Keywords
Advanced robotics, Digital twin, Industry 4.0, Smart manufacturing, Adaptive control systems, Flexible manufacturing systems, Human robot interaction, Industrial research, Intelligent robots, Internet of things, Man machine systems, Materials handling, Predictive analytics, Robotic assembly, Advanced robotic, Digital production system, Flexible production systems, Manufacturing applications, Manufacturing challenges, Manufacturing industries, Manufacturing technologies, Technology application, Technology challenges
National Category
Production Engineering, Human Work Science and Ergonomics Robotics and automation
Research subject
Virtual Manufacturing Processes (VMP)
Identifiers
urn:nbn:se:his:diva-25761 (URN)10.1016/j.rcim.2025.103103 (DOI)001582099600001 ()2-s2.0-105013503596 (Scopus ID)
Funder
EU, Horizon 2020, 101079398XPRES - Initiative for excellence in production research
Note

CC BY 4.0

© 2025 The Author(s)

Correspondence Address: X.V. Wang; Department of Production Engineering, KTH Royal Institute of Technology, Stockholm, 10044, Sweden; email: wangxi@kth.se; CODEN: RCIME

This research was supported by the EU Horizon Europe NEPTUN project (Grant Agreement: 101079398), the Swedish Digital Futures project: Towards Safe Smart Construction (VF 2020-0315), Swedish research centre of eXcellence in PRoduction RESearch (XPRES), China Scholarship Council (CSC 202308430011).

Available from: 2025-08-28 Created: 2025-08-28 Last updated: 2025-12-30Bibliographically approved
Fighir, D., Wang, W., Ahmadi, T. & Sluser, B. (2026). Status and perspectives of sustainability indicators applied in the water sector. Current Opinion in Environmental Sustainability, 81, Article ID 101647.
Open this publication in new window or tab >>Status and perspectives of sustainability indicators applied in the water sector
2026 (English)In: Current Opinion in Environmental Sustainability, ISSN 1877-3435, E-ISSN 1877-3443, Vol. 81, article id 101647Article in journal (Refereed) Published
Abstract [en]

This review examines 74 original articles published between 2023 and partially 2026 in the Scopus database, focusing on how sustainability indicators are conceptualised and applied to support circular economy transitions in the water sector. Recent literature shows a rapidly expanding suite of assessment tools, ranging from life cycle and circularity metrics to indicators of water productivity, resource recovery potential, wastewater reuse efficiency and governance-oriented frameworks embedded in Water-Energy-Food-Environment nexus approaches. Emerging trends point toward increasingly multidimensional and integrated indicator systems, yet ongoing challenges, such as energy-circularity trade-offs, fragmented regulatory environments and difficulties in adapting indicators to diverse socio-economic and ecological contexts, limit wider implementation. The review highlights priority directions for advancing the field, including the development of harmonised yet flexible indicator sets, stronger alignment across governance levels, and the wider adoption of digital monitoring tools to enable real-time assessment and evidence-based decision-making in circular water systems. 

Place, publisher, year, edition, pages
Elsevier B.V., 2026
National Category
Construction Management Environmental Management
Research subject
Virtual Manufacturing Processes (VMP)
Identifiers
urn:nbn:se:his:diva-26342 (URN)10.1016/j.cosust.2026.101647 (DOI)2-s2.0-105037189172 (Scopus ID)
Note

CC BY-NC-ND 4.0

© 2026 The Author(s)

Review; Export Date: 07 May 2026; Cited By: 0

Available from: 2026-05-07 Created: 2026-05-07 Last updated: 2026-05-07
He, F., Li, Y., Liu, C., Zhao, Z., Dai, K. & Wang, W. (2025). A Voxel-FNO-based machining deformation prediction method for structural parts. The International Journal of Advanced Manufacturing Technology, 138(2), 669-685
Open this publication in new window or tab >>A Voxel-FNO-based machining deformation prediction method for structural parts
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2025 (English)In: The International Journal of Advanced Manufacturing Technology, ISSN 0268-3768, E-ISSN 1433-3015, Vol. 138, no 2, p. 669-685Article in journal (Refereed) Published
Abstract [en]

Predicting part machining deformation is vital for optimizing design and manufacturing processes, thereby enhancing thequality and performance of heavy machinery parts. Traditional numerical methods, such as the finite element method, arelimited by their computational inefficiency. Furthermore, recent data-driven approaches for predicting machining deforma-tion face challenges due to the complex features and variable geometries of parts throughout design iterations and machin-ing processes. To this end, this paper proposes a method, Voxel-FNO, which rapidly predicts machining deformation forparts with variable feature geometry. This method utilizes the Fourier neural operator to capture the underlying mechanisticrelationship between residual stress and machining deformation of parts. Both stress and geometry are sampled by voxelinto standard domain before being input into the neural network model. This approach ensures efficiency and applicability,even as part geometries change. The proposed method is verified in both simulation and real environment, demonstrating itsaccuracy, stability, and generalization capability for varying part geometries, compared to the accurate results from the finiteelement method. It shows prediction max errors of 0.003 mm, 0.002 mm, and 0.018 mm, and RMSE of 0.0003 mm, 0.0002mm, and 0.0013 mm for deformations in X, Y, and Z directions, respectively, compared with FEM results.

Place, publisher, year, edition, pages
Springer Nature, 2025
Keywords
Machining deformation prediction, Neural operator, 3D geometry, Voxel representation
National Category
Manufacturing, Surface and Joining Technology
Research subject
Virtual Manufacturing Processes
Identifiers
urn:nbn:se:his:diva-25105 (URN)10.1007/s00170-025-15551-6 (DOI)001472838000001 ()2-s2.0-105003196715 (Scopus ID)
Note

© The Author(s), under exclusive licence to Springer-Verlag London Ltd., part of Springer Nature 2025

Correspondence: Yingguang Li, liyingguang@nuaa.edu.cn

The reported research was funded by the National Key R&D Program of China (No. 2022YFB3402600) and the National Natural Science Foundation of China (grant No. 52175467). National Key R&D Program of China, 2022YFB3402600, Changqing Liu, National Natural Science Foundation of China, 52175467, Changqing Liu

Available from: 2025-05-02 Created: 2025-05-02 Last updated: 2025-09-29Bibliographically approved
Xiao, J., Wang, B., Huang, K., Terzi, S., Wang, W. & Macchi, M. (2025). Intelligent disassembly scenario understanding for human behavior and intention recognition towards self-perception human-robot collaboration system. Journal of manufacturing systems, 83, 937-962
Open this publication in new window or tab >>Intelligent disassembly scenario understanding for human behavior and intention recognition towards self-perception human-robot collaboration system
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2025 (English)In: Journal of manufacturing systems, ISSN 0278-6125, E-ISSN 1878-6642, Vol. 83, p. 937-962Article in journal (Refereed) Published
Abstract [en]

The recycling of end-of-life (EOL) products poses significant challenges due to inefficient and unsafe disassembly processes. To address this, we propose a novel self-perception human-robot collaboration (HRC) system that enhances disassembly efficiency and safety through multi-modal human intention recognition. Our core methodological innovation lies in the real-time fusion of three key perception modules: action recognition using a Spatial-Temporal Graph Convolutional Network (ST-GCN), disassembly tool detection based on an enhanced YOLO algorithm, and facial angle recognition for operator awareness inference. A dedicated dataset for retired power battery disassembly was constructed to support this research, encompassing human skeletal data for action recognition, labeled images for tool detection, and facial expression detection. The proposed system was validated on a physical HRC disassembly platform. Experimental results demonstrate a marked improvement, with our integrated intention recognition method achieving an accuracy of approximately 85 %, significantly outperforming traditional single-modality approaches. Furthermore, the HRC disassembly operation was completed in 238 s, which is 60 s (or 20 %) faster than purely manual disassembly. This work provides a robust and efficient HRC disassembly framework for intelligent disassembly scenario understanding, contributing to advancing circular manufacturing. 

Place, publisher, year, edition, pages
Elsevier, 2025
Keywords
Disassembly system, End-of-life product, Human robot collaboration, Intent recognition, ST-GCN algorithm, Behavioral research, Collaborative robots, Intelligent robots, Man machine systems, Pattern recognition, Convolutional networks, Disassembly systems, End-of-life products, Human-robot collaboration, Intention recognition, Network algorithms, Spatial temporals, Spatial-temporal graph convolutional network algorithm, Temporal graphs, Inference engines
National Category
Production Engineering, Human Work Science and Ergonomics Robotics and automation Computer Sciences
Research subject
Virtual Production Development (VPD)
Identifiers
urn:nbn:se:his:diva-26015 (URN)10.1016/j.jmsy.2025.11.012 (DOI)001623225900001 ()2-s2.0-105021998747 (Scopus ID)
Projects
European Lighthouse to Manifest Trustworthy and Green AI (ENFIELD)
Funder
EU, Horizon Europe, 101120657
Note

CC BY 4.0

© 2025 The Authors

Received 26 March 2025, Revised 6 November 2025, Accepted 12 November 2025, Available online 18 November 2025, Version of Record 18 November 2025.

Correspondence Address: J. Xiao; Department of Management, Economics and Industrial Engineering, Politecnico di Milano, Milan, Piazza Leonardo da Vinci 32, 20133, Italy; email: jinhua.xiao@polimi.it; CODEN: JMSYE

This work has been supported by the project “European Lighthouse to Manifest Trustworthy and Green AI” (ENFIELD) from the European Union’s Horizon Europe Research and Innovation Program under grant agreement No. 101120657.

Available from: 2025-11-27 Created: 2025-11-27 Last updated: 2025-12-08Bibliographically approved
Amouzgar, K., Wang, W., Eynian, M. & Ng, A. H. C. (2025). Smart process planning of crankshaft machining through multiple objectives optimization. Paper presented at 58th CIRP Conference on Manufacturing Systems 2025, Next Generation of Manufacturing Systems, University of Twente, The Netherlands, 13 - 16 April 2025. Procedia CIRP, 134, 241-246
Open this publication in new window or tab >>Smart process planning of crankshaft machining through multiple objectives optimization
2025 (English)In: Procedia CIRP, E-ISSN 2212-8271, Vol. 134, p. 241-246Article in journal (Refereed) Published
Abstract [en]

The formulation and selection of parameters and sequences in crankshaft production present challenges that are both demanding and time-intensive. This study introduces an innovative approach to intelligent process planning in crankshaft machining lines using multi-turret machines. Emphasis is placed on automating process planning through multi-objective optimization of critical decisions such as process parameters, operation sequencing, and tool positioning on turret magazines. The principal objectives addressed include minimizing machining and non-machining time, reducing costs by optimizing tool life, and enhancing product quality through optimal surface roughness. By automating these decision points, the proposed framework reduces manual intervention and aligns with Industry 4.0 goals for adaptive, data-driven manufacturing. Additionally, we discuss the potential future incorporation of artificial intelligence agents to dynamically refine parameters and enable adaptive planning.

Place, publisher, year, edition, pages
Elsevier, 2025
Keywords
Industry 4.0, multi-objective optimizaiton, machining, smart process planning
National Category
Production Engineering, Human Work Science and Ergonomics Manufacturing, Surface and Joining Technology
Research subject
Virtual Production Development (VPD); Virtual Manufacturing Processes (VMP); VF-KDO
Identifiers
urn:nbn:se:his:diva-25472 (URN)10.1016/j.procir.2025.03.018 (DOI)2-s2.0-105009400889 (Scopus ID)
Conference
58th CIRP Conference on Manufacturing Systems 2025, Next Generation of Manufacturing Systems, University of Twente, The Netherlands, 13 - 16 April 2025
Funder
Knowledge Foundation
Note

CC BY-NC-ND

Corresponding author:

Tel.: +46-18-4710000. E-mail address: kaveh.amouzgar@angstrom.uu.se

This work was funded by the Knowledge Foundation, Sweden, through the Profile project, Virtual Factories Knowledge-Driven Optimisation (VF-KDO). Dr. Tobias Andersson is acknowledged for developing the tool wear FEM simulation.

Alt. ScopusID: 105009400889

Available from: 2025-07-10 Created: 2025-07-10 Last updated: 2025-12-29Bibliographically approved
Meena, A., Andersson Lassila, A., Lönn, D., Salomonsson, K., Wang, W., Nielsen, C. V. & Bayat, M. (2025). The effect of laser off-axis angle on the formation of porosities, fluid flow and keyhole formation of an aluminum alloy (AA1050) in the laser welding process. Optics and Laser Technology, 184, Article ID 112534.
Open this publication in new window or tab >>The effect of laser off-axis angle on the formation of porosities, fluid flow and keyhole formation of an aluminum alloy (AA1050) in the laser welding process
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2025 (English)In: Optics and Laser Technology, ISSN 0030-3992, E-ISSN 1879-2545, Vol. 184, article id 112534Article in journal (Refereed) Published
Abstract [en]

Laser welding of busbars to battery tabs in electric vehicles (EVs) is crucial due to the rapid advancements in electric mobility technology. Ensuring weld quality is paramount, as it depends on factors such as porosity generation, fluid flow in the molten pool during welding, applied laser power, and welding speed. However, conventional laser welding techniques, which primarily focus on adjusting laser parameters along the weld direction, struggle to effectively mitigate porosity formation. While the effect of laser angles along the weld direction has been extensively studied, the effects of off-axis laser angles, i.e., angled in the plane perpendicular to the weld direction, have not yet been explored. This study introduces an innovative approach to laser welding by varying the laser off-axis angle at different laser energy densities to optimize the process specifically for porosity reduction. By implementing a three-dimensional computational fluid dynamics (CFD) model of laser welding of aluminum AA1050, we provide a detailed analysis of the fluid flow and melt pool dimensions while employing different off-axis angles. Our model incorporates multiple reflections, upward vapor pressure, and recoil pressure to explain porosity formation at different laser off-axis angles. The results show that increasing the laser off-axis angle at optimized laser power and welding speed significantly reduces porosity. The numerical analysis indicates a maximum deviation from the experimental melt pool width of 11% at a laser off-axis angle of 4.92° and a minimum error of 2.6% at an off-axis angle of 2.74°. For melt pool depth, the maximum deviation is 7.2% at an off-axis angle of 4.92°, and the minimum difference is 0.5% at an off-axis angle of 7.42°. This study presents a novel methodology for improving laser welding processes by addressing the specific challenge of porosity formation.

Place, publisher, year, edition, pages
Elsevier, 2025
Keywords
Multiphysics simulation, Laser welding, Laser off-axis angle, Melt pool, Keyhole induced porosities
National Category
Manufacturing, Surface and Joining Technology Applied Mechanics
Research subject
Virtual Manufacturing Processes
Identifiers
urn:nbn:se:his:diva-24897 (URN)10.1016/j.optlastec.2025.112534 (DOI)001424804600001 ()2-s2.0-85217050611 (Scopus ID)
Projects
LaserBATMAN
Funder
Vinnova, 2022-01257
Note

CC BY 4.0

Corresponding author: E-mail address: akmee@dtu.dk (A. Meena).

The authors would like to acknowledge the financial support by the European M-ERA.NET 3 call (project9468 LaserBATMAN), Innovation Fund Denmark (grant number 1139-00001), and the Swedish Governmental Agency for Innovation Systems (Vinnova grant number 2022-01257). ASSAR Innovation Arena in Skövde, Sweden is also acknowledged for the experimental activities.

Available from: 2025-02-12 Created: 2025-02-12 Last updated: 2025-09-29Bibliographically approved
Choudhury, N., Mukherjee, R., Yadav, R., Liu, Y. & Wang, W. (2024). Can machine learning approaches predict green purchase intention?: A study from Indian consumer perspective. Journal of Cleaner Production, 456, Article ID 142218.
Open this publication in new window or tab >>Can machine learning approaches predict green purchase intention?: A study from Indian consumer perspective
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2024 (English)In: Journal of Cleaner Production, ISSN 0959-6526, E-ISSN 1879-1786, Vol. 456, article id 142218Article in journal (Refereed) Published
Abstract [en]

This paper explores consumer green consumption practices and considers a set of factors, including cognitive and behavioural level constructs, that influence green consumption. The paper primarily aims to predict the green purchase intention and classify a consumer as a green or non-green consumer. A total of 310 responses were collected and analyzed using machine Learning techniques like Decision Tree, Random Forest, Gradient Boosting, XGBoost, K-Nearest Neighbour, and Support Vector Machine, and the models were validated using different performance metrics. The paper reveals that the main driving factors for a consumer to consider greener options are green self-identification, followed by environmental knowledge, environmental consciousness, and the impact of social media. The current work will allow better product development and the targeting and positioning of green products/services offerings to customers already classified by the system. 

Place, publisher, year, edition, pages
Elsevier, 2024
Keywords
Environmental knowledge, Feature importance, Green purchase intention, Machine learning, Self-green identification, Adaptive boosting, Decision trees, Learning systems, Nearest neighbor search, Purchasing, Support vector machines, Behavioral level, Cognitive levels, Green consumption, Machine learning approaches, Machine-learning, Purchase intention, Sales
National Category
Business Administration Information Systems Production Engineering, Human Work Science and Ergonomics
Research subject
Virtual Production Development (VPD); Virtual Manufacturing Processes
Identifiers
urn:nbn:se:his:diva-23820 (URN)10.1016/j.jclepro.2024.142218 (DOI)001238829100001 ()2-s2.0-85191982413 (Scopus ID)
Note

CC BY 4.0 DEED

© 2024 The Authors

Correspondence Address: Y. Liu; Department of Management and Engineering, Linköping University, Linköping, SE-581 83, Sweden; email: yang.liu@liu.se; CODEN: JCROE

Available from: 2024-05-13 Created: 2024-05-13 Last updated: 2025-09-29Bibliographically approved
Andersson Lassila, A., Lönn, D., Andersson, T. J., Wang, W. & Ghasemi, R. (2024). Effects of different laser welding parameters on the joint quality for dissimilar material joints for battery applications. Optics and Laser Technology, 177, Article ID 111155.
Open this publication in new window or tab >>Effects of different laser welding parameters on the joint quality for dissimilar material joints for battery applications
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2024 (English)In: Optics and Laser Technology, ISSN 0030-3992, E-ISSN 1879-2545, Vol. 177, article id 111155Article in journal (Refereed) Published
Abstract [en]

For battery pack assemblies, it is crucial that the laser welded cell-to-busbar joints demonstrate both high mechanical strength and minimal electrical resistance. The present study investigates the effect of different laser welding parameters, on the mechanical strength, electrical resistance, porosity formation and joint microstructure, for dissimilar material cell-to-busbar joints. Laser welding experiments are performed, on thin nickel-plated copper and steel plates. The plates are joined in an overlap configuration, using laser beam wobbling and power modulation. Both circular and sinusoidal laser beam wobbling are used as selected strategies to increase the interface width of the joints, where also a comparison is made between the two methods. The joint quality is evaluated using joint geometry analysis, shear strength tests, computed tomography scanning and electrical resistance measurements. The results show that circular laser beam wobbling gives a larger joint shear strength compared with sinusoidal laser beam wobbling. In addition, it is observed that both the total pore volume and material mixing are significantly increased with increasing laser power and wobbling frequency for circular laser beam wobbling. However, for the sinusoidal laser beam wobbling the wobbling frequency does not show a significant impact on the total pore volume.

Place, publisher, year, edition, pages
Elsevier, 2024
Keywords
Laser welding, Batteries, Cell-to-busbar joints, Dissimilar materials, Laser beam wobbling, Power modulation
National Category
Manufacturing, Surface and Joining Technology Applied Mechanics
Research subject
Virtual Manufacturing Processes; Virtual Production Development (VPD)
Identifiers
urn:nbn:se:his:diva-23858 (URN)10.1016/j.optlastec.2024.111155 (DOI)001243017500001 ()2-s2.0-85193433794 (Scopus ID)
Projects
QWELD
Funder
Vinnova, 2021-03693
Note

CC BY 4.0 DEED

Corresponding author: andreas.andersson.lassila@his.se (A.A. Lassila)

This work was supported financially by Vinnova, Sweden through the Produktion 2030 project QWELD (dnr: 2021-03693). 

Available from: 2024-05-20 Created: 2024-05-20 Last updated: 2025-09-29Bibliographically approved
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ORCID iD: ORCID iD iconorcid.org/0000-0003-1781-2753

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