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Urenda Moris, MatíasORCID iD iconorcid.org/0000-0001-5100-4077
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Goienetxea, A., Ng, A. H. C. & Urenda Moris, M. (2020). Bringing together Lean and simulation: a comprehensive review. International Journal of Production Research, 58(1), 87-117
Åpne denne publikasjonen i ny fane eller vindu >>Bringing together Lean and simulation: a comprehensive review
2020 (engelsk)Inngår i: International Journal of Production Research, ISSN 0020-7543, E-ISSN 1366-588X, Vol. 58, nr 1, s. 87-117Artikkel, forskningsoversikt (Fagfellevurdert) Published
Abstract [en]

Lean is and will still be one of the most popular management philosophies in the Industry 4.0 context and simulation is one of its key technologies. Many authors discuss about the benefits of combining Lean and simulation to better support decision makers in system design and improvement. However, there is a lack of reviews in the domain. Therefore, this paper presents a four-stage comprehensive review and analysis of existing literature on their combination. The aim is to identify the state of the art, existing methods and frameworks for combining Lean and simulation, while also identifying key research perspectives and challenges. The main trends identified are the increased interest in the combination of Lean and simulation in the Industry 4.0 context and in their combination with optimisation, Six Sigma, as well as sustainability. The number of articles in these areas is likely to continue to grow. On the other hand, we highlight six gaps found in the literature regarding the combination of Lean and simulation, which may induce new research opportunities. Existing technical, organisational, as well as people and culture related challenges on the combination of Lean and simulation are also discussed.

sted, utgiver, år, opplag, sider
Taylor & Francis Group, 2020
Emneord
Lean, simulation, review, framework, discrete event simulation
HSV kategori
Forskningsprogram
Produktion och automatiseringsteknik
Identifikatorer
urn:nbn:se:his:diva-17493 (URN)10.1080/00207543.2019.1643512 (DOI)000477234000001 ()2-s2.0-85077158606 (Scopus ID)
Forskningsfinansiär
Knowledge Foundation
Tilgjengelig fra: 2019-08-05 Laget: 2019-08-05 Sist oppdatert: 2020-01-14bibliografisk kontrollert
Ruiz Zúñiga, E., Flores García, E., Urenda Moris, M. & Syberfeldt, A. (2019). Challenges of Simulation-based Optimization in Facility Layout Design of Production Systems. In: Yan Jin, Mark Price (Ed.), Advances in Manufacturing Technology XXXIII: Proceedings of the 17th International Conference on Manufacturing Research, incorporating the 34th National Conference on Manufacturing Research, September 10–12, 2019, Queen’s University Belfast, UK. Paper presented at 17th International Conference on Manufacturing Research, incorporating the 34th National Conference on Manufacturing Research, September 10–12, 2019, Queen’s University Belfast, UK (pp. 507-512). Amsterdam: IOS Press, 9
Åpne denne publikasjonen i ny fane eller vindu >>Challenges of Simulation-based Optimization in Facility Layout Design of Production Systems
2019 (engelsk)Inngår i: Advances in Manufacturing Technology XXXIII: Proceedings of the 17th International Conference on Manufacturing Research, incorporating the 34th National Conference on Manufacturing Research, September 10–12, 2019, Queen’s University Belfast, UK / [ed] Yan Jin, Mark Price, Amsterdam: IOS Press, 2019, Vol. 9, s. 507-512Konferansepaper, Publicerat paper (Fagfellevurdert)
Abstract [en]

Facility layout design (FLD) is becoming more challenging than ever. In particular, modern day manufacturing industry requires advancing from a traditional approach of mass production to one of mass customization including increased flexibility and adaptability. There are several software tools that can support facility layout design among which simulation and optimization are the most powerful – especially when the two techniques are combined into simulation-based optimization (SBO). The aim of this study is to identify the challenges of SBO in FLD of production systems. In doing so, this paper uncovers the challenges of SBO and FLD, which are so far addressed in separate streams of literature. The results of this study present two novel contributions based on two case studies in the Swedish manufacturing industry. First, that challenges of SBO in FLD, previously identified in literature, do not hold equal importance in industrial environments. Our results suggest that challenges in complexity, data noise, and standardization take precedence over challenges of SBO in FLD previously reported in literature. Second, that the origin of challenges of SBO in FLD are not technological in nature, but stem from the increased complexity of factories required in modern day manufacturing companies.

sted, utgiver, år, opplag, sider
Amsterdam: IOS Press, 2019
Serie
Advances in Transdisciplinary Engineering, ISSN 2352-751X, E-ISSN 2352-7528 ; 9
Emneord
Simulation-based Optimization, Facility Layout Design, Challenges
HSV kategori
Forskningsprogram
INF201 Virtual Production Development; Produktion och automatiseringsteknik
Identifikatorer
urn:nbn:se:his:diva-17707 (URN)10.3233/ATDE190089 (DOI)978-1-64368-008-8 (ISBN)978-1-64368-009-5 (ISBN)
Konferanse
17th International Conference on Manufacturing Research, incorporating the 34th National Conference on Manufacturing Research, September 10–12, 2019, Queen’s University Belfast, UK
Tilgjengelig fra: 2019-09-20 Laget: 2019-09-20 Sist oppdatert: 2019-09-26bibliografisk kontrollert
Goienetxea Uriarte, A., Sellgren, T., Ng, A. H. C. & Urenda Moris, M. (2019). Introducing simulation and optimization in the Lean continuous improvement standards in an automotive company. In: M. Rabe, A. A. Juan, N. Mustafee, A. Skoogh, S. Jain, B. Johansson (Ed.), Proceedings of the Winter Simulation Conference, Gothenburg, December 9-12, 2018: . Paper presented at Winter Simulation Conference, WSC 2018, Gothenburg, December 9-12, 2018 (pp. 3352-3363). Piscataway, New Jersey: IEEE
Åpne denne publikasjonen i ny fane eller vindu >>Introducing simulation and optimization in the Lean continuous improvement standards in an automotive company
2019 (engelsk)Inngår i: Proceedings of the Winter Simulation Conference, Gothenburg, December 9-12, 2018 / [ed] M. Rabe, A. A. Juan, N. Mustafee, A. Skoogh, S. Jain, B. Johansson, Piscataway, New Jersey: IEEE, 2019, s. 3352-3363Konferansepaper, Publicerat paper (Fagfellevurdert)
Abstract [en]

The highly competitive automobile market requires automotive companies to become efficient by continuously improving their production systems. This paper presents a case study where simulationbased optimization (SBO) was employed as a step within a Value Stream Mapping event. The aim of the study was to promote the use of SBO to strengthen the continuous improvement work of the company. The paper presents all the key steps performed in the study, including the challenges faced and a reflection on how to introduce SBO as a powerful tool within the lean continuous improvement standards.

sted, utgiver, år, opplag, sider
Piscataway, New Jersey: IEEE, 2019
Serie
Winter Simulation Conference. Proceedings, ISSN 0891-7736, E-ISSN 1558-4305
Emneord
Lean, simulation, optimization, continuous improvement, automotive
HSV kategori
Forskningsprogram
Produktion och automatiseringsteknik
Identifikatorer
urn:nbn:se:his:diva-16566 (URN)10.1109/WSC.2018.8632403 (DOI)000461414103049 ()2-s2.0-85062610351 (Scopus ID)978-1-5386-6572-5 (ISBN)978-1-5386-6570-1 (ISBN)978-1-5386-6571-8 (ISBN)978-1-5386-6573-2 (ISBN)
Konferanse
Winter Simulation Conference, WSC 2018, Gothenburg, December 9-12, 2018
Tilgjengelig fra: 2019-01-16 Laget: 2019-01-16 Sist oppdatert: 2019-07-02bibliografisk kontrollert
Goienetxea Uriarte, A., Ng, A. H. C. & Urenda Moris, M. (2018). Supporting the lean journey with simulation and optimization in the context of Industry 4.0. Paper presented at 8th Swedish Production Symposium, SPS 2018, Stockholm, Sweden, May 16-18, 2018. Procedia Manufacturing, 25, 586-593
Åpne denne publikasjonen i ny fane eller vindu >>Supporting the lean journey with simulation and optimization in the context of Industry 4.0
2018 (engelsk)Inngår i: Procedia Manufacturing, E-ISSN 2351-9789, Vol. 25, s. 586-593Artikkel i tidsskrift (Fagfellevurdert) Published
Abstract [en]

The new industrial revolution brings important changes to organizations that will need to adapt their machines, systems and employees’ competences to sustain their business in a highly competitive market. Management philosophies such as lean will also need to adapt to the improvement possibilities that Industry 4.0 brings. This paper presents a review on the role of lean and simulation in the context of Industry 4.0. Additionally, the paper presents a conceptual framework where simulation and optimization will make the lean approach more efficient, speeding up system improvements and reconfiguration, by means of an enhanced decision-making process and supported organizational learning.

sted, utgiver, år, opplag, sider
Elsevier, 2018
Emneord
Lean, Simulation, Optimization, Industry 4.0, Simulation-based optimization, Decision-making
HSV kategori
Forskningsprogram
Produktion och automatiseringsteknik
Identifikatorer
urn:nbn:se:his:diva-15978 (URN)10.1016/j.promfg.2018.06.097 (DOI)2-s2.0-85061322841 (Scopus ID)
Konferanse
8th Swedish Production Symposium, SPS 2018, Stockholm, Sweden, May 16-18, 2018
Tilgjengelig fra: 2018-07-16 Laget: 2018-07-16 Sist oppdatert: 2019-11-20bibliografisk kontrollert
Aslam, T., Syberfeldt, A., Ng, A., Pehrsson, L. & Urenda-Moris, M. (2018). Towards an industrial testbed for holistic virtual production development. In: Peter Thorvald, Keith Case (Ed.), Advances in Manufacturing Technology XXXII: Proceedings of the 16th International Conference on Manufacturing Research, incorporating the 33rd National Conference on Manufacturing Research, September 11–13, 2018, University of Skövde, Sweden. Paper presented at 16th International Conference on Manufacturing Research, incorporating the 33rd National Conference on Manufacturing Research, September 11–13, 2018, University of Skövde, Sweden (pp. 369-374). Amsterdam: IOS Press
Åpne denne publikasjonen i ny fane eller vindu >>Towards an industrial testbed for holistic virtual production development
Vise andre…
2018 (engelsk)Inngår i: Advances in Manufacturing Technology XXXII: Proceedings of the 16th International Conference on Manufacturing Research, incorporating the 33rd National Conference on Manufacturing Research, September 11–13, 2018, University of Skövde, Sweden / [ed] Peter Thorvald, Keith Case, Amsterdam: IOS Press, 2018, s. 369-374Konferansepaper, Publicerat paper (Fagfellevurdert)
Abstract [en]

Virtual production development is adopted by many companies in the production industry and digital models and virtual tools are utilized for strategic, tactical and operational decisions in almost every stage of the value chain. This paper suggest a testbed concept that aims the production industry to adopt a virtual production development process with integrated tool chains that enables holistic optimizations, all the way from the overall supply chain performance down to individual equipment/devices. The testbed, which is fully virtual, provides a mean for development and testing of integrated digital models and virtual tools, including both technical and methodological aspects.

sted, utgiver, år, opplag, sider
Amsterdam: IOS Press, 2018
Serie
Advances in Transdisciplinary Engineering, ISSN 2352-751X, E-ISSN 2352-7528 ; 8
Emneord
Virtual production development, testbed, integrated tool chains, simulation, optimization
HSV kategori
Forskningsprogram
Produktion och automatiseringsteknik
Identifikatorer
urn:nbn:se:his:diva-16375 (URN)10.3233/978-1-61499-902-7-369 (DOI)000462212700059 ()2-s2.0-85057415907 (Scopus ID)978-1-61499-901-0 (ISBN)978-1-61499-902-7 (ISBN)
Konferanse
16th International Conference on Manufacturing Research, incorporating the 33rd National Conference on Manufacturing Research, September 11–13, 2018, University of Skövde, Sweden
Tilgjengelig fra: 2018-11-08 Laget: 2018-11-08 Sist oppdatert: 2019-04-08bibliografisk kontrollert
Goienetxea Uriarte, A., Ruiz Zúñiga, E., Urenda Moris, M. & Ng, A. H. C. (2017). How can decision makers be supported in the improvement of an emergency department?: A simulation, optimization and data mining approach. Operations Research for Health Care, 15, 102-122
Åpne denne publikasjonen i ny fane eller vindu >>How can decision makers be supported in the improvement of an emergency department?: A simulation, optimization and data mining approach
2017 (engelsk)Inngår i: Operations Research for Health Care, ISSN 2211-6923, E-ISSN 2211-6931, Vol. 15, s. 102-122Artikkel i tidsskrift (Fagfellevurdert) Published
Abstract [en]

The improvement of emergency department processes involves the need to take into considerationmultiple variables and objectives in a highly dynamic and unpredictable environment, which makes thedecision-making task extremely challenging. The use of different methodologies and tools to support thedecision-making process is therefore a key issue. This article presents a novel approach in healthcarein which Discrete Event Simulation, Simulation-Based Multi-Objective Optimization and Data Miningtechniques are used in combination. This methodology has been applied for a system improvementanalysis in a Swedish emergency department. As a result of the project, the decision makers were providedwith a range of nearly optimal solutions and design rules which reduce considerably the length of stayand waiting times for emergency department patients. These solutions include the optimal number ofresources and the required level of improvement in key processes. The article presents and discussesthe benefits achieved by applying this methodology, which has proven to be remarkably valuable fordecision-making support, with regard to complex healthcare system design and improvement.

sted, utgiver, år, opplag, sider
Elsevier, 2017
Emneord
Discrete Event Simulation, Simulation-Based Multi-Objective Optimization, Data mining, Decision support, Decision-making, Operational research in health care
HSV kategori
Forskningsprogram
Produktion och automatiseringsteknik; INF201 Virtual Production Development
Identifikatorer
urn:nbn:se:his:diva-14404 (URN)10.1016/j.orhc.2017.10.003 (DOI)000415311000010 ()2-s2.0-85032745554 (Scopus ID)
Tilgjengelig fra: 2017-11-15 Laget: 2017-11-15 Sist oppdatert: 2019-07-02bibliografisk kontrollert
Goienetxea Uriarte, A., Ng, A. H. C., Ruiz Zúñiga, E. & Urenda Moris, M. (2017). Improving the Material Flow of a Manufacturing Company via Lean, Simulation and Optimization. In: Proceedings of the International Conference on Industrial Engineering and Engineering Management, IEEM2017: . Paper presented at 2017 International Conference on Industrial Engineering and Engineering Management (IEEM), Singapore, December 10-13, 2017 (pp. 1245-1250). IEEE
Åpne denne publikasjonen i ny fane eller vindu >>Improving the Material Flow of a Manufacturing Company via Lean, Simulation and Optimization
2017 (engelsk)Inngår i: Proceedings of the International Conference on Industrial Engineering and Engineering Management, IEEM2017, IEEE, 2017, s. 1245-1250Konferansepaper, Publicerat paper (Fagfellevurdert)
Abstract [en]

Companies are continuously working towards system and process improvement to remain competitive in aglobal market. There are different methods that support companies in the achievement of that goal. This paper presents an innovative process that combines lean, simulation and optimization to improve the material flow of a manufacturing company. A description of each step of the process details the lean tools and principles taken into account, as well as the results achieved by the application of simulation and optimization.The project resulted in an improved layout and material flow that employs an automated guided vehicle. In addition, lean wastes related to transport, inventory levels as well as waiting times were reduced. The utilization of the process that combines lean, simulation and optimization was considered valuable for the success of the project.

sted, utgiver, år, opplag, sider
IEEE, 2017
Serie
IEEE International Conference on Industrial Engineering and Engineering Management, E-ISSN 2157-362X
Emneord
Application study, lean, manufacturing, optimization, simulation, simulation-based optimization
HSV kategori
Forskningsprogram
Produktion och automatiseringsteknik; INF201 Virtual Production Development
Identifikatorer
urn:nbn:se:his:diva-14688 (URN)10.1109/IEEM.2017.8290092 (DOI)000428267800254 ()2-s2.0-85045254668 (Scopus ID)978-1-5386-0948-4 (ISBN)978-1-5386-0947-7 (ISBN)978-1-5386-0949-1 (ISBN)
Konferanse
2017 International Conference on Industrial Engineering and Engineering Management (IEEM), Singapore, December 10-13, 2017
Tilgjengelig fra: 2018-01-25 Laget: 2018-01-25 Sist oppdatert: 2019-07-02bibliografisk kontrollert
Ruiz Zúñiga, E., Urenda Moris, M. & Syberfeldt, A. (2017). Integrating Simulation-Based Optimization, Lean, and the Concepts of Industry 4.0. In: W. K. V. Chan, A. D'Ambrogio, G. Zacharewicz, N. Mustafee, G. Wainer, E. Page (Ed.), Proceedings of the 2017 Winter Simulation Conference: . Paper presented at Winter Simulation Conference, Las Vegas, December 3-6, 2017 (pp. 3828-3839). IEEE
Åpne denne publikasjonen i ny fane eller vindu >>Integrating Simulation-Based Optimization, Lean, and the Concepts of Industry 4.0
2017 (engelsk)Inngår i: Proceedings of the 2017 Winter Simulation Conference / [ed] W. K. V. Chan, A. D'Ambrogio, G. Zacharewicz, N. Mustafee, G. Wainer, E. Page, IEEE, 2017, s. 3828-3839Konferansepaper, Publicerat paper (Fagfellevurdert)
Abstract [en]

Nowadays, due to the need of innovation and adaptation for the mass production of customized goods,many industries are struggling to compete with the manufacturing sector emerging in different countriesaround the world. The understanding and implementation of different improvement techniques isnecessary in order to take part in the so-called fourth industrial revolution, Industry 4.0. This paperinvestigates how two well-known improvement approaches, namely lean and simulation-basedoptimization, can be combined with the concepts of Industry 4.0 to improve efficiency and avoid movingproduction to other countries. Going through an industrial case study, the paper discusses how such acombination could be carried out and how the different strengths of the three approaches can be utilizedtogether. The case study focuses on how the efficiency of a production site can be increased and howIndustry 4.0 can support the improvement of the internal logistics on the shop floor.

sted, utgiver, år, opplag, sider
IEEE, 2017
Serie
Winter Simulation Conference. Proceedings, E-ISSN 1558-4305 ; 2017
Emneord
Simulation-based Optimization, Lean Manufacturing, Industry 4.0, Production, Internal Logistics, Shop floor
HSV kategori
Forskningsprogram
Produktion och automatiseringsteknik; INF201 Virtual Production Development
Identifikatorer
urn:nbn:se:his:diva-14644 (URN)10.1109/WSC.2017.8248094 (DOI)000427768604004 ()2-s2.0-85044501080 (Scopus ID)978-1-5386-3428-8 (ISBN)978-1-5386-3429-5 (ISBN)978-1-5386-3430-1 (ISBN)
Konferanse
Winter Simulation Conference, Las Vegas, December 3-6, 2017
Forskningsfinansiär
Knowledge Foundation
Tilgjengelig fra: 2018-01-09 Laget: 2018-01-09 Sist oppdatert: 2019-01-24bibliografisk kontrollert
Goienetxea Uriarte, A., Ng, A. H. C., Urenda Moris, M. & Jägstam, M. (2017). Lean, Simulation and Optimization: A maturity model. In: Proceedings of the International Conference on Industrial Engineering and Engineering Management, IEEM2017: . Paper presented at 2017 International Conference on Industrial Engineering and Engineering Management (IEEM), Singapore, December 10-13, 2017 (pp. 1310-1315). IEEE
Åpne denne publikasjonen i ny fane eller vindu >>Lean, Simulation and Optimization: A maturity model
2017 (engelsk)Inngår i: Proceedings of the International Conference on Industrial Engineering and Engineering Management, IEEM2017, IEEE, 2017, s. 1310-1315Konferansepaper, Publicerat paper (Fagfellevurdert)
Abstract [en]

This article presents a maturity model that can be applied to support organizations in identifying their current state and guiding their further development with regard to lean, simulation and optimization. The paper identifies and describes different maturity levels and offers guidelines that explain how organizations can grow from lower to higher levels of maturity. In addition, it attempts to provide the starting point for organizations that have applied lean or are willing to implement it and which may also be considering taking decisions in a more efficient way via simulation and optimization.

sted, utgiver, år, opplag, sider
IEEE, 2017
Serie
IEEE International Conference on Industrial Engineering and Engineering Management, E-ISSN 2157-362X
Emneord
Decision-making, lean, maturity model, optimization, organizational performance, simulation
HSV kategori
Forskningsprogram
Produktion och automatiseringsteknik; INF201 Virtual Production Development
Identifikatorer
urn:nbn:se:his:diva-14687 (URN)10.1109/IEEM.2017.8290105 (DOI)000428267800267 ()2-s2.0-85045271642 (Scopus ID)978-1-5386-0948-4 (ISBN)978-1-5386-0947-7 (ISBN)978-1-5386-0949-1 (ISBN)
Konferanse
2017 International Conference on Industrial Engineering and Engineering Management (IEEM), Singapore, December 10-13, 2017
Tilgjengelig fra: 2018-01-25 Laget: 2018-01-25 Sist oppdatert: 2019-07-02bibliografisk kontrollert
Ruiz Zúñiga, E., Syberfeldt, A. & Urenda Moris, M. (2017). The Internet of Things, Factory of Things and Industry 4.0 in Manufacturing: Current and Future Implementations. In: James Gao, Mohammed El Souri, Simeon Keates (Ed.), Advances in Manufacturing Technology XXXI: Proceedings of the 15th International Conference on Manufacturing Research, Incorporating the 32nd National Conference on Manufacturing Research, September 5–7, 2017, University of Greenwich, UK. Paper presented at 15th International Conference on Manufacturing Research ICMR 2017. Incorporating the 32nd National Conference on Manufacturing Research. University of Greenwich, London, September 5-7, 2017 (pp. 221-226). IOS Press
Åpne denne publikasjonen i ny fane eller vindu >>The Internet of Things, Factory of Things and Industry 4.0 in Manufacturing: Current and Future Implementations
2017 (engelsk)Inngår i: Advances in Manufacturing Technology XXXI: Proceedings of the 15th International Conference on Manufacturing Research, Incorporating the 32nd National Conference on Manufacturing Research, September 5–7, 2017, University of Greenwich, UK / [ed] James Gao, Mohammed El Souri, Simeon Keates, IOS Press, 2017, s. 221-226Konferansepaper, Publicerat paper (Fagfellevurdert)
Abstract [en]

In the currently rapidly changing industrialized world, globalization,product customization and automation are playing an imposing role in thedevelopment of the manufacturing sector. Nowadays, the innovative concepts ofThe Internet of Things, Factory of Things and Industry 4.0 are aimed torevolutionize the way technology can help improve production around the world.While in some international corporations these concepts are being deeply studiedand are starting to be implemented, also in middle-size and large manufacturers itis clear they could contribute with many advantages; however, skepticism anduncertainty are still present among managers and stakeholders. In this paper, thecurrent and coming state-of-the-art technology and implementation of the Factoryof Things paradigm are presented and examples of the current implementation inglobal manufacturing companies are analyzed. Additionally, this article willdiscuss the potential implementation of this Industry 4.0 in a large manufacturer,and how it can help increase the control and efficiency of production, materialflows, internal logistics and production planning.

sted, utgiver, år, opplag, sider
IOS Press, 2017
Serie
Advances in Transdisciplinary Engineering, ISSN 2352-751X, E-ISSN 2352-7528 ; 6
Emneord
The Internet of Things, Factory of Things, Smart Factory, Industry 4.0, manufacturing, internal logistics, production
HSV kategori
Forskningsprogram
Produktion och automatiseringsteknik; INF201 Virtual Production Development
Identifikatorer
urn:nbn:se:his:diva-14202 (URN)10.3233/978-1-61499-792-4-221 (DOI)000440620700035 ()2-s2.0-85028371657 (Scopus ID)978-1-61499-791-7 (ISBN)978-1-61499-792-4 (ISBN)
Konferanse
15th International Conference on Manufacturing Research ICMR 2017. Incorporating the 32nd National Conference on Manufacturing Research. University of Greenwich, London, September 5-7, 2017
Forskningsfinansiär
Knowledge Foundation
Tilgjengelig fra: 2017-10-05 Laget: 2017-10-05 Sist oppdatert: 2019-01-24bibliografisk kontrollert
Organisasjoner
Identifikatorer
ORCID-id: ORCID iD iconorcid.org/0000-0001-5100-4077